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Bo Ttorff
Posted: Thu Sep 17, 2015 12:46 pm Reply with quote
GO SEAHAWKS!! 12 for LYFE Joined: 20 Jul 2011 Posts: 3092 Location: King County

I have a stainless steel rear rack that I want to route some wiring through. Is this a dumb idea? Drilling the holes?
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Alex
Posted: Thu Sep 17, 2015 1:11 pm Reply with quote
Joined: 18 May 2006 Posts: 3128 Location: Roosevelt

What model of rack is it?

I have drilled wire access holes in my Tubus racks where there are two layers of tubing brazed to each other (a bridge brazed to the curved stay). The bottom of Tubus racks is already open. I copied the idea from Andre. This doesn't make anything weaker. Here is an example:
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Bo Ttorff
Posted: Thu Sep 17, 2015 1:21 pm Reply with quote
GO SEAHAWKS!! 12 for LYFE Joined: 20 Jul 2011 Posts: 3092 Location: King County

This is the rack, not sure of the make, purchased 2nd hand

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Alex
Posted: Thu Sep 17, 2015 1:35 pm Reply with quote
Joined: 18 May 2006 Posts: 3128 Location: Roosevelt

It looks Tubus-esqe, but it shares the same design and so you can drill it the same way. Just center the hole on the doubled up stay.

Stainless is annoying due to work hardening, use a good centerpunch, sharp bit, and lots of cutting oil and lots of pressure at a low rpm. You probably know this, but others reading the thread might not.
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caustic meatloaf
Posted: Thu Sep 17, 2015 4:13 pm Reply with quote
Joined: 06 Dec 2010 Posts: 1235537 Location: a hammy melange...

for running the wires, I think Andrew had mentioned that taking a piece of piano wire, making a small hook on the end, and then using that as a feeder down the tubing worked for him.

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HIS NAME IS EDMUND
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Bo Ttorff
Posted: Thu Sep 17, 2015 4:50 pm Reply with quote
GO SEAHAWKS!! 12 for LYFE Joined: 20 Jul 2011 Posts: 3092 Location: King County

caustic meatloaf wrote:
for running the wires, I think Andrew had mentioned that taking a piece of piano wire, making a small hook on the end, and then using that as a feeder down the tubing worked for him.



I ended up using 40# test fishing line and a needle. Worked good enough.


Thanks for just the tips bros
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